• 3D列印服務
  • COSPLAY 3D 建模
  • #maker+t=market
  • 1
  • 2
  • 3

ATOM 3D Printer Group 造訪社團 » 硬體組裝 保養 調校

原文網址 Charlie Ting
2015-12-25 17:58:38

[分享 - 噴頭保養]

好久沒分享心得了,都覺得有一點小陌生.....>/////<

今天來分享一下最近的心得:噴頭保養。

最近除了官方的料之外,也常用明燿推出的點金系列的料。這兩家的料都是我大推的料~~~不過兩家的線料特色不同,使用上的重點也不同。

以官方料來說,因為是純 PLA,所以可以感覺得出線料的質地細膩,列印上的難度會小很多,是非常好入手的料。而它主要都是基礎色的狀態,所以印完往往會思考要上色。

以明燿的料來說,他們的強項是配方的設定,再透過各種色粉來呈現不同的質感,像點金、銀點灰、糖果紅都是我大推的。他們的特色是線料印出後,物件呈現的質感就很到位,不用上色就非常有質感。

但是,線料加入色粉、金銀粉後,其實料性會變。這個變化讓我發現了過去一直忽略的噴嘴內的三角區域。

這些黏性較大或者混合材質的線料,突顯了三角區域的變化和影響。

各位試想,當線料進到這個地方,因為溫度是最高值,所以材料的變化最大,這包括在這個區域的焦化、汽化然後往上跑到鐵氟龍管外側形成碳黑沈積。因此,使用黏性越大的線料越久,在三角區域所累積的頑固材料就會越多,然後造成進料阻力變大,以及出料的不穩定,使物件表面呈現細絲化。

我會這樣判斷的原因是當我發現輸出狀態變差之後,拆下鐵氟龍管並沒有發現管子有異狀出現,但是組裝回去後,狀況的改善有限。

最後,我把噴頭處的快拆上的管子拔掉,線料抽出,再用原廠附的最小號的六角扳手,在噴頭加熱的情況下,伸進去捅一捅、轉一轉,把積在裡面的線料擠出或用六角扳手的球頭端把它拉出。清乾淨後再把管子裝回,線料送入後,整個就恢復順暢,宛如重生。

所以,結論是:

1. 鐵氟龍管不用常換(我當初一開始都用240度在印,三個月後也只有變黑,但管子沒變形。其實就不影響列印)
2. 用通槍條的概念去捅三角區域(好像怪怪的),可以有效改善噴頭的輸出品質。
3. 用通槍條不會有傷到噴嘴的風險。
4. 用通槍條的方式很簡單,拆快拆,抽線料,捅一捅,裝回就好了。
5. 噴頭穩定之後,線料特性就不會構成威脅,所以使用線材的膽子可以放大,多嚐試不同材料和成色,整個輸出的多元性會大大提高,樂趣也會提高。

大家有空可以通一通~~~再比較一下差異囉。

Roy Lo
2015-12-25 18:06:14

對啊~捅一捅就好了~

Hawke ChienSheng Liu
2015-12-25 18:16:20

Vincent LM Yeh
2015-12-25 18:16:34

來練習,捅三角區域XD

陳明谷
2015-12-25 18:29:31

這塊圓錐三角地帶
我就算用原廠料也非常注意!

蘇子中
2015-12-25 20:20:19

如果能附圖解說就更讚了

王致凱
2015-12-25 20:38:52

捅一捅+1

Kwok Tony
2015-12-25 21:25:33

有影片更好

陳曉澔
2015-12-25 22:22:33

被大神講完,,,好像要改配方的樣子,,,,,


原文網址 張維維
2015-12-25 14:01:30

使用Cura在跑四周圍都可以當跑到裡面時就吃的太緊刮到平台,想請問各位這是因為Gcode 問題嗎?

楊朝鈞
2015-12-25 18:12:50

照片就可以很清楚看到你兩條膠帶重疊了.

林學舜
2015-12-25 20:49:45

噴頭高度可能太低

柯紀維
2015-12-25 20:57:36

我之前更新韌體之後忘記從面板回存也發生一樣的問題,可以參考看看,不然可能就是G29沒做好

張維維
2015-12-25 22:14:35

感覺與膠帶無關,在沒有使用膠帶前有一樣的問題....


原文網址 發發涂
2015-12-25 13:37:19

半夜印到一半線纏住拉斷了,早上才發現,但噴頭已經不知道飄到那,請問各位都怎麼找到中斷點,怎麼恢復列印?謝謝!

戴士偉
2015-12-25 13:43:37

拿個游標卡尺量高度, 除層高, 可估個大概~

發發涂
2015-12-26 01:44:20

謝謝 ,我試試!

蘇子中
2015-12-26 02:35:37

也很想知道怎麼接續,不然通常這種都是直接進垃圾桶


原文網址 葉世瑋
2015-12-25 08:27:13

這兩隻印到風扇開啟的高度,就會像這樣有類似失步的段差產生,請問這該如何改善呢

Clarence Lee
2015-12-25 08:30:26

那不是失步。那是冷縮或溫度擺盪

廖新弘
2015-12-25 09:27:24

風量開小一點試試看

鄭政浤
2015-12-25 14:41:17

天氣變冷,風扇太強的ATOM容易感冒,沒有熱床的只好先塞衣櫃避寒了XD


原文網址 Birk Binnard
2015-12-25 04:19:12

Possible problem with heating resistor?

I normally print PLA @ 190 degrees. But for the last week I've been unable to complete a print due to poor (or no) extrusion. So after trying various options (like disassembling printhead, different filament, different Z-heights, higher temperatures, etc.) what seems to be happening is the printhead will extrude ok for about a minute or so, but then all extrusion stops. At this point I can neither manually feed filament through the hot end nor can I retract the filament out of the hot end. The only way I can get extrusion back is to disassemble the entire printhead and remove some melted filament stuck in the bottom of the nozzle.

Sometimes heating to 240 degrees helps resolve the problem, but not always. So I'm thinking there might be something wrong with the heating resistor - even though the LCD temperature readout seems to be OK.

I have seen the video about how to completely disassemble the printhead, so perhaps I should try replacing the heating resistor. Are the specs for the Atom2 heating resistor published anywhere? Perhaps there is a place here in the US where I can get a replacement.

翻譯年糕

Charlie Ting
2015-12-25 08:05:10

Seems not. Details will be later in hours. Today is a tough day to me.

Birk Binnard
2015-12-25 08:11:17

Understand - thanks

Clarence Lee
2015-12-25 09:00:13

If it's problematic after a few mins, the first I would check is the back cooling fan effective.
It sound like coldend too hot.

Try to measure the temperature around coldend area.

Birk Binnard
2015-12-25 13:50:25

The back fan is OK - I can tell by the sound it makes. I did stall the blades once when I reassembled the printhead, but that was immediately obvious and has not happened again.

Only one of my side-blowing fans works (I should have replacement fans in a couple more days) so this could result in uneven temperatures, but would this be enough to cause hot-end clogs?

Clarence Lee
2015-12-25 14:06:10

hmm I don't think so, but did your inner 3*2 ptfe tube already got the replacement?
Maybe a photo focus on the hotend & effector.
wondering there might be something related.

To tell the heat resistor and thermistor ok or not.
Check the temperature by other thermometer.

Birk Binnard
2015-12-25 16:48:43

Yes, I did replace the inner PTFE tube and have checked it several times. It is OK; not burned or melted at all and filament passes through it OK. All the parts in the hot end look good actually - I'll take a pic next time I have it disassembled.

Charlie Ting
2015-12-25 17:35:11

Birk Binnard For your situation, I guess you should try to use the smallest allen wrench to push or pull out the materials stuck in the triangle field of hot-end.
In general, the printhead have three regions, PTFE, triangle area, extrusion hold. And we always aware to replace PTFE, but never pay attention to the triangle area.
As my personal experience, this area is the most important about the printhead. So, after you clean it up, you may solve the problem you have encountered.

Sébastien Pierre
2015-12-25 23:39:35

Could this be that the PTFE tube can be easily moved within the hotend? The extruder sometimes pull back the filament, which I imagine could also pull the inner tube, leading to some filament getting stuck in between the hotend and the end of the tube. I have similar issues from time to time, but manually pushing the filament usually solves the problem.

Clarence Lee
2015-12-25 23:59:38

that means inner ptfe tube too short
Or you are talking about longer one?

Birk Binnard
2015-12-26 01:00:08

Here is a pic of my disassembled hot end. The internal PTFE tube is 19mm long and filament passes through it OK. The Quick Connector is just below/behind the 2 yellow wires; it has white filament in it. The heatsink comes off easily and is not clogged or dirty. The pieces of electrical tape are mine - they cover up solder joints where I had re-soldered wires I broke during previous disassembly/reassembly attempts.

I am a bit reluctant to take the entire hot end apart for fear of breaking either the heating resistor or the thermistor. I have used the end of a paperclip to poke down the top of the hot end and clean out whatever filament is in there, but the same problem keeps recurring.

Clarence Lee
2015-12-26 01:15:10

19m is too short, it would moving inside up & down when retract

Birk Binnard
2015-12-26 01:30:08

Originally the PTFE tube was 23mm long, but I found that the bottom end (the end inside the hot end) was ending up in a slight conical shape that seemed to restrict the filament moving through it. Plus, the PTFE tube is a tight fit inside the metal piece that holds it so I don't think it moves very much (if at all.)

I guess I can try a piece 23mm long again just to see what happens.

Birk Binnard
2015-12-26 02:27:54

OK - I tried a longer tube - 25mm to be exact. Pic #1 shows the longer tube next to the shorter one (19 mm) I had been using.

The longer one failed pretty badly. At 200 degrees I was able to push a tiny bit (maybe 4 mm) of filament through the hot en d, but that's all. After that I could neither feed nor extract any filament. So I raised the temperature to 240 degrees - hotter than I have ever used with PLA before - and the filament was still stuck. So I disassembled the hot end and found that the PTFE tube was stuck in the hot end. I managed to get it out with considerable effort (again heating to 240) and Pic #2 show how it looked when it came out.

Birk Binnard
2015-12-26 02:28:24

Here is Pic #2

Sébastien Pierre
2015-12-26 03:56:43

Yes, the inner one. Mine lost its triangular head when I pulled after it was stuck, so it does have more wriggle room that what it should.

Sébastien Pierre
2015-12-26 04:00:56

Just out if curiosity, what is the yellow bit in the lower left below the fan?

Birk Binnard
2015-12-26 05:09:46

It is one of 2 identical horseshoe shaped printed parts called a quick_connector_spacer. It fits in the space at each end of the Bowden tube and significantly reduces the movement of the tube when the printer does retracts. The bottom line is it helps a lot with reducing stringing.

I couldn't find it online so here's a link to the STL file:

https://drive.google.com/....../0B3EpEEIPcV....../view......

Birk Binnard
2015-12-26 06:05:08

I put a new piece of PTFE into the hot end and reassembled it. Before I did this I made sure the inside of the hot end was clear of any old filament or PTFE residue. With the new PTFE and temperature at 200 I can manually push filament through the hot end, but it takes a lot of pressure to do this - basically I have to grab a piece of filament with some pliers and push hard on it to get any extrusion.

I doubt any extruder gear would be able to push filament with that much force so my only conclusion is there is something wrong with either the hot end itself, or perhaps the heating resistor.

Could the resistor be heating unevenly?

Clarence Lee
2015-12-26 07:42:28

Could you check if resistor not loosen?It should be stable touch the hotend.
But since you said the temperature is stable, it`s not like its moving.
Or maybe the thermistor problem?

Anyway, use multimeter to measure the heat resistor resistance.

Clarence Lee
2015-12-26 07:46:48

Birk Binnard try to use smallest allen key or others to cleanup hotend inside deepest area when heatup the hotend to 200.

Sébastien Pierre
2015-12-26 09:21:35

What is the expected ohm value? I had a broken thermistor when I first assembled the printer and remember that the manual was quite elusive, something like "it works if it is not zero".

Clarence Lee
2015-12-26 09:38:23

it's a range usually not all the same by batch
So it's better recalibrate by M303
it shouldn't be 0 or open
As I measured before on different batch I got , usually around 2~4 ohm.

Birk Binnard
2015-12-26 13:15:29

It doesn't look like there are any places on either the resistor or the thermocouple to put the multimeter probes. I might be able to see better tomorrow during the day.

Birk Binnard
2015-12-26 13:18:07

Actually I found that a 1/16" twist drill works very well for this purpose. Of course I turned it by hand and not in a drill chuck.

Clarence Lee
2015-12-26 13:19:16

multimeter probe on wires where you connect it.

Birk Binnard
2015-12-26 13:20:55

OK - I'll try that tomorrow. Thanks.


原文網址 YunTing Lim
2015-12-24 23:08:07

「江湖救急」
小弟的機器很常會印到一半,機器還是持續在動,但是就沒有出料了。
每次時間到過去看就被潑冷水。

請問是哪裡出問題呢?
是出料口料太早冷卻就塞住嗎?
還是進料馬達的問題?

感謝各位

Ammo Liao
2015-12-24 23:11:49

檢查擠料齒輪/ 溫度/彈簧, 另外溫度提高五度試試看, 此外比擠出比例提高

Odinson Thor
2015-12-25 00:07:49

預擠/回抽長度設多少?

李穆
2015-12-25 01:35:28

參數跟斷料時進料口到噴頭間的照片還是貼一下,不然根本是猜謎遊戲

Jiunn Yang
2015-12-25 09:54:03

料有沒有打結?

YunTing Lim
2015-12-25 10:13:33

YunTing Lim
2015-12-25 10:13:44

YunTing Lim
2015-12-25 10:13:52

YunTing Lim
2015-12-25 10:14:29

料沒有打結,昨晚有把料丟進防潮箱一晚看看是不是受潮......@@

Odinson Thor
2015-12-25 12:07:07

回抽太長了,融化的料被拉到冷區降溫後卡住了

李穆
2015-12-25 12:09:18

列印速度也要貼出來

李穆
2015-12-25 17:18:26

設定上除了溫度稍高,不至於直接造成卡料,接下來需要看你機器整個掛線軸,進線口,出料機構的照片來判斷

YunTing Lim
2015-12-25 17:33:59

了解,我料不是直接掛著,是用培林做軸心,應該不會摩擦力太大抽不動.....囧

李穆
2015-12-25 17:38:08

那你可能就要檢查內襯ptfe管並清理喉管了,你的習慣列印溫度偏高,可能會導致變形跟碳化物堆積


原文網址 Joschka Friedl
2015-12-24 00:35:14

Soooo... Me again. As Always..

Following Problem: I finally decided to burn my nozzle which was a pretty good idea so far. Some of the PTFE Tube in the Nozzle got heated up and melted into the chamber. This always clogged the hotend and I never got everything out.
But now I'm sitting here, with the spare tube in my hand, putting that in the clean hotend nozzle.. and it slides right in. And out. And in. Up to the nozzle tip. Sooooo... How do I fix it to any point?! :o Or does it need to reach the nozzle tip? o.o

翻譯年糕

Birk Binnard
2015-12-24 01:06:51

I think all you have to do is slide the tube in as far as it will go and then reassemble the nozzle. As long as you have the inner chamber cleaned out you should be OK. The metal piece that screws into the top of the nozzle has a small ridge on the in side top that holds the tube in place.

I vaguely remember someone saying the tube inside the nozzle should be about 34 mm long - but it might be 43 mm.

Edit: actually it is 23mm long

Joschka Friedl
2015-12-24 01:10:05

Yeah but I can slide it in without any resistance. Holding my finger on the edge where it slides in and then pulling it out lets me see, that the tip of the tube is near the nozzle. This is where it stops. My old tube (which melted) cannot be pushed in as far as the new one. This is why I was wondering, because when I push it in to the tip, won't it melt again on my next print?!

Birk Binnard
2015-12-24 02:48:06

I see what you mean. That is a good question. In my case I pushed the tube in as far as it will go and so far I have no indication that it has melted.

I vaguely remember reading somewhere that the PTFE material can tolerate temperatures up to 400C, so if that is true there should be no problem. But I guess the only way to tell for sure is to test it.

Good luck!!

Joschka Friedl
2015-12-24 05:33:18

Well, i put it in now and it does print...
Now my steel balls and the rods start making noises.. won't those problems ever end?
What kind of lubricants do you guys use?

Birk Binnard
2015-12-24 06:16:15

I use white lithium grease. It comes in large tubes and seems to work OK. I put a small amount on the balls with a Q-tip and spread it around as evenly as I can.

I think that if you can spin the rods while they are all connected and not feel and roughness or stickiness the joints should be OK.

PS: I just measured the length of the PTFE tube inside my hot end and it is 23mm long.

Joschka Friedl
2015-12-24 06:37:57

Does it reach up to the hotend? Its working so far. Only Problem I have... He suddenly stops printing a layer and then does it again. Or he prints it very thin which results in not stable parts. You can nearly tear them apart by hand... Any Ideas on this one?

Birk Binnard
2015-12-24 07:16:59

I am having the exact same problem as you and the best I can determine is that the cause is either a clogged hot end or a problem with the extruder. I am still working on a specific diagnosis.

Joschka Friedl
2015-12-24 08:12:53

Funny fact: Printing those parts in Single prints results in no problems.

Joschka Friedl
2015-12-24 08:42:35

Okay and here is - of course - another one I really don't get.
I print 5 parts, everything fine. I start the sixth - and suddenly it stops printing in the front. The distance between the nozzle and the printing bed is too far, so it can't lay down the filament. Another Auto-Leveling didn't bring any success.Any Ideas on this one?

Clarence Lee
2015-12-24 09:08:02

sound like retract problem, since multiple prints required retract when moving between objects.
try retract less length

Clarence Lee
2015-12-24 09:09:30

Any photo to identify area on bed?

Joschka Friedl
2015-12-24 09:36:05

8mm at 100mm/s... at about 10mm he retracts it so far that he sometimes cannot deliver any more and just move without extruding.

Joschka Friedl
2015-12-24 09:37:48

As my gf sleeps right now, can't start the printer now. Got the ruined part (which is folded in the midde as you see on the line) out of the trash and put it on the spot where it was. On the tip in the front you can see that it got ruined because there was no adhesion to the bed. Can make a video tomorrow

Clarence Lee
2015-12-24 09:51:51

Joschka Friedl
2015-12-24 20:49:45

Printing right now, this time it doesnt crash because of it. but you can clearly see how the skirt wasn't laid down the right way and the front of the part also. Now it looks warped although it never had contact to the printing bed...

Joschka Friedl
2015-12-24 20:49:57

Pic nr 2


原文網址 Robin Hsu
2015-12-23 15:56:07

不好意思, 個人因為這幾天才組裝好一台 1.0 機器的版本 ~

在試印的過程, 打底的部份出現一條線, 和一些 空洞, 這有可能是什麼問題造成的呢 ?

PS: 個人剛組好, 韌體是升級到官方提供的 2.0.2 ~
目前都使用出廠設定 ~

李宣平
2015-12-23 15:59:54

徐偉植
2015-12-23 17:42:49

線是快速移動時的殘料
空白處應是斷料

Antony Hus
2015-12-23 17:48:39

2.0好用嗎

廖新弘
2015-12-23 18:17:25

你是1.0升級版嗎?

PC King
2015-12-23 18:52:15

溫度不夠沒黏在底板上, 話說 2.0.2 是不是把 抽線裝線的拿掉了? 雖然我覺得自己裝抽比較保險 XD


原文網址 陳錦源
2015-12-23 09:37:40

天氣冷幫玻璃蓋被子,2mm鐵氟龍板(耐熱240度,不留戒疤),經測試還是要塗口紅膠,薄層即可,很好拆,自動校正時有緩衝,聲音較小,還不錯用,給各位先進參考看看...還有口紅膠超好清除,不會像玻璃黏那麼緊,鐵氟龍有彈性,翹曲也有改善

耶髏爾
2015-12-23 09:42:04

夠平嗎?


原文網址 Huang Shawn
2015-12-22 21:36:30

買了矽油
結果超稠,跟麥芽糖一樣黏
這能用嗎? 要用在噴頭那六顆球 跟滑軌的

陳明谷
2015-12-22 21:39:38

感覺手插進去應該很有快感

劉建良
2015-12-22 21:55:50

1. 矽油不同於其他油,非常之難洗.

劉建良
2015-12-22 21:56:51

2. 部分業界使用正己烷稀釋噴塗, 不過使用時請注意抽風, 因為有毒. 雖然揮發掉後就沒事了.

劉建良
2015-12-22 22:02:58

3. 大部分的矽油供應廠商, 所能提供的濃稠度選擇雖然有限, 但消費者可以自行調配. (我指的是黏稠度高與低的配方按比例混合)

Huang Shawn
2015-12-22 22:20:27

劉建良 劉大 請問我可以直接使用嗎? 這麼濃稠度可以嗎

劉建良
2015-12-22 22:28:21

看你怎麼塗,強烈建議參考建議2,濃度較高稀釋過後的矽油的在滑動件表面上會有薄塗的效果,但又不如低濃稠度的矽油容易被帶走.

Huang Shawn
2015-12-22 22:31:08

謝謝!

柴之拔
2015-12-22 23:38:36

怎麼看起來想矽膠,而不是矽油!